Natural product extraction industrial membrane system

Natural product extraction industrial membrane system

The relevant equipment configuration of the natural product extraction pilot test platform is as follows:

1. Related technical parameters of crusher

Continuous feeding crusher

Equipment related parameters:

Equipment related features:
1. Crush dry materials such as leaves, herbs, fibers, rhizomes, and wood. Oily viscous materials are not suitable for crushing.
2. While feeding and discharging, continuous work
3. Exquisite and thick, beautiful and durable
4. Food grade stainless steel
5. Low noise

2. 100L heatable extraction tank

Equipment related parameters:
1. Model: BN-CQ-100L
2. Tank volume: 100L
3. Tank material: SS304
3. Design pressure: normal pressure
5. With a mixing system, including mechanical seal
6. One each with a sight glass
7. Heating requirements: electric heating system with adjustable temperature.
8. Processing requirements: All welds are ground, smooth, without sanitary corners, sanitary mirror polishing inside the tank, and polished wire drawing on the outside surface.
9. Contains the following nozzles:

3. Technical parameter configuration standard of ceramic membrane pilot filter system

Equipment name: ceramic membrane pilot filter system (BONA-GM-M22)

Technical parameter:
1. Minimum circulation volume: 7L
2. Material tank: 48L
3. Working pressure: 0-0.4MPa
4. Power supply voltage: 380V
4. Allowable working temperature: 5-80℃
5. Pump power: 1.5KW
6. pH scope: 0-14
7. Filtration rate: 20-100L/H
8. Single-core filter area: 0.24M2

Membrane element size parameters: length: 1016mm　inner diameter: ф30 mm

Product features and process introduction:
1. With automatic over-pressure protection function, over-pressure automatic shutdown; with over-temperature automatic protection, over-temperature automatic shutdown.
2. It adopts the parallel structure of double membrane shells, which can be switched by valves, and any membrane element can be used, or two membrane elements can be used at the same time. Can be changed to 50nm, 100nm, 200nm, 400nm, 600nm, 800nm, 1um, 1.2um, 1.5um, 2um, 30nm (200KD), 20nm (150KD), 12nm (100KD), 10nm (20KD), 5nm (8000D), 3nm (2000D) ceramic membrane element;
3. All stainless steel welding adopts automatic argon filling protection, single-sided welding, double-sided forming, high-quality internal and external surfaces of the pipeline, simple operation, clean and hygienic, safe and reliable.
4. With a heat exchanger, it can cool down or heat up the material.

Main equipment accessories:
One multi-stage vertical centrifugal pump (Southern Pump), two SUS304 ceramic membrane modules, two ceramic membranes (one 20nm membrane element; one 200nm membrane element); two shock-resistant pressure gauges, one thermometer,
One pressure regulating valve, one material tank; one heat exchanger; a number of equipment brackets, connecting links, pipes and their connectors; one set of frequency conversion starting system.

4. Technical parameter configuration standard of multifunctional organic membrane pilot plant

Equipment name: Multifunctional organic membrane pilot plant (BONA-GM-1818)

Technical parameter:
1. Minimum circulation volume: 8L;
2. Material tank: 48L;
3. Working pressure: 0-2.6MPa;
4. Power supply voltage: 380V;
4. Allowable working temperature: 5-55℃;
5. Pump power: 3.75KW;
6. The applicable range of pH: 2-12;
7. Filtration rate: 5--100L/H;
8. Equipment size: 1200 (length) × 800 (width) × 1000 (height) mm

Product features and process introduction:
1. Membrane elements: imported membrane elements are used. It is equipped with one 3000D ultrafiltration membrane element and one 100D nanofiltration membrane element. The membrane elements conform to FDA, USDA, 3-A sanitary standards.
2. With automatic over-pressure protection function, over-pressure automatic shutdown; with over-temperature automatic protection function, over-temperature automatic shutdown.
3. It can be replaced with other types of microfiltration, ultrafiltration, nanofiltration membrane, and reverse osmosis membrane elements;
4. All stainless steel welding adopts automatic argon filling protection, single-sided welding, double-sided forming, high-quality internal and external surfaces of the pipeline, simple operation, clean and hygienic, safe and reliable.

Main equipment accessories:
Two multi-stage vertical centrifugal pumps (Southern pump), two SUS304 stainless steel membrane modules, two membrane cores; two shock-resistant pressure gauges, one temperature gauge, one pressure regulating valve, one jacketed material tank; equipment support, connecting ring Several card sections, pipes and their connecting parts; a set of frequency conversion starting system.

5. LPG-5 Centrifugal Spray Dryer

Equipment related parameters:
1. Evaporation capacity: 5kg/h
2. Inlet air temperature: 200～220℃
3. Heat source: electric heating
4. Drying method: spray drying
5. Material collection method: cyclone collection
6. Material quality: the main tower is made of 304 stainless steel
7. Power source: 380V 50Hz three-phase four-wire
8. Total power: 17.5kw
9. Dimensions: Length 2.2*Width 1.3*Height*2.3m.
10. Inside the tower Φ: 1.0m. Straight section height: 1.2m

Device Configuration:

6. Related technical standards for 200L/H pure water machine (BONA-GM-W200)

Water quality parameters:
1. Influent water source: municipal tap water;
2. Water inlet pressure: water pressure 1～3kg/cm2, water temperature 5-35℃;
3. Working power: 110~220V/50~60HZ, electric power: 300W.
4. The installation area of ​​the system is 1.2M2
5. The overall dimensions of the host: (left and right length * front and rear width * height) 850*600*1350mm
6. Water production: 200L/H;

Water quality:
1. The purified conductivity is about the conductivity of the source water*2~3%,
2. The desalination rate of monovalent ions is 97%,
3. The removal rate of multivalent ions is 99%;
4. Bacteria removal rate> 99.9%;
5. Heavy metal removal rate> 99.99%;

Electrical characteristics:
1. Microcomputer control, automatic water production, touch buttons, more convenient to use;
2. Automatic cleaning at startup, manual and random cleaning and maintenance, and periodic automatic cleaning of RO membrane;
3. Multiple safety protection functions, automatic protection for water shortage, low water pressure, high pressure, and full water tank;
4. Imported reverse osmosis membrane, the desalination rate is as high as 96%;
5. High pressure and low pressure protection function;
6. The sheet metal sprayed plastic shell, the bottom is anti-rust treatment, and the safety insulation performance meets the GLP requirements;
7. Adopting modular and quick-connect design, maintenance and maintenance are more convenient and fast;
8. The standard is equipped with a quick plug-in external equipment water supply port, and the system can be upgraded;
9. All pipelines are connected by quick-plug connectors, and all pipelines and connectors have passed NSF certification;
10. Floor-standing design, with movable and fixed feet at the bottom, easy to install and move;
11. It adopts human-safe voltage power supply and separate water and electricity structure, which conforms to safety regulations and meets the use of humid environments;